www.bavariancustomirons.de       www.bavariancustomirons.com

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On this page, we would like to give you some technical details regarding the machines, their components and manufacture.
 
Material: The raw material, like steel and brass, comes from German high-quality producers. This applies as well for the screws of each machine, as our aim is the highest quality.
 
Frame soldering     grinding
 
Frames: 3 and 4 –part-frames, which means, front panel, back gauge and end plate are hard-soldered with a special solder, not welded. We only use frames produced and designed by ourselfs. Of course, many of my machines are based on traditional forms as e.g. Paul Rogers, Walker etc. This type of frame has proved itself for decades, regarding function, ergonomy and weight. We do not copy machines, and we also do not use frames of other producers. We would also like to ask other machine builders who visit our website to respect this and not to  steal our intellectual property! DO NOT COPY OUR MACHINES! We strictly decline to use frames made of casting or CNC. You will also never find cheap chinese frames on B.C.I. machines. Every B.C.I. machine has a handmade frame of massive steel made in Germany!
 
Karl at work     frames in the trowal machine
        
Coils: We wind ALL coils by ourselfs. For this, we use a special coil core and German copper wire. Most of the machines have 8wrap coils. However, according to the designated use, we also use 6wrap, 7wrap, 9wrap or a 10/8wrap combinations sometimes. Generally, we can wind all kinds of coils. There are nearly no limits regarding the designs of the coils: Money wrap, shrink hose, fiber ribbon, camouflage, shellac... or at buyer’s option.
 
Flo winding coils     soldering coils       
 
Binding Posts: Of course we do not buy them from other producers and put them on the machines! All binding posts are from our own production.
 
Springs: Quality german spring material, which we let laser cut according to our ideas and knowledge about machine tuning and material. We always have all kinds of thickness and length on stock.
 
Armature Bars: Depending to the designated use of the machine, A-Bars of several lenghts and weights are on stock. In connection with the right spring combination / spring rubber and the corresponding matching coils, nearly every machine setting can be realised. From the 45 Magnum 75Hz filler to the 150Hz highspeed Liner, everything is possible. If you have special requests, please contact us before you order.
       
binding post     different springs
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